WE HAVE WIDE EXPERIENCE IN INSTALLATION OF PLC/DRIVES/SERVO BASED PANELS IN AUTOMOBILE , PACKAGING & PROCESS INDUSTRIES, MENTIONED BELOW :
AUTOMOBILE APPLICATIONS
SPOT WELDING AUTOMATION USING ROBOTIC ARM
- Using servos on X, Y, Z, axis for spot welding robots
- . spots are programmable through MMI
- Interlock are also programmable
- Earlier this operation was Carried manually,
- .which has reduced operator fatigue for putting 20-30 spots
DIESEL LOCOMOTIVE ENGINE TESTING SYSTEM
Diesel locomotive engine is tested at different speed which generates 0-4000VDC and the feedback of the voltage is taken and data is logged at different speed in PC.
BATCH CODE MACHINE
- Automated Printing – Prints batch codes, dates, and details on products.
- Wide Use – Essential in pharma, food, and cosmetics for traceability.
EPS I-SHAFT TESTING TABLE
- Electrical power steering Assembly is tested on this table which check the midpoint voltage
AXLE ASSEMBLY CONVEYOR AUTOMATION
- Pokayoke during Assembly of axle if the opevator forgets to perform the desired operation in a particular station
- then conveyor stops and hooter sound and when the operation is performed then conveyor restarts.For example
- Torquing, Axle leak test confirmation
SQF FURNACE
- Door open,close Soaking,, Carborising
- ,Difussion,Cooling, Hardening,Quenching
- sequence is controlled using PLC panels.
GRINDING MACHINES
- Sequence and sizing control in Grinder using PLC,Servo and MMI
BROACHINES MACHINES
- Sequence is controlled using PLC panels.
HIGH PRESSURE DIE CASTING M/C’S.
- Sequence control of Die open close,
- Injection,Cooling,Ejector, Die height Adjust sequence is controlled using PLC based panels
INJECTION MOULDING M/C’S.
- Sequence control of Die open close,
- Injection,Cooling,Ejector, along with pressure & speed sequence is controlled using PLC based panels
HYDRAULICS PRESSES
- Sequence control of Die open close,,Ejector
- sequence is controlled using PLC based panel and it can be interlock using Loadcell for monitoring pressing load.
MIG WELDING M/C’S
- Sequence control of job rotation
- Triggering of wire feeder and Power source
- , sequence is controlled using PLC based panel
GEAR HOBBING M/C’S
- Operation sequence is controlled using PLC based panels
LEAK TESTING M/C’S
- Leakage in the compoenent is checked using Ateq instrument
- Operation sequence is controlled using PLC based panels
SHOT BLASTING/PEENING M/C’S
- Operation sequence is controlled using PLC based panels along with Current Feedbak control of shotpeening operation.
COOLING TOWERS
- Operation sequence is controlled using PLC based panels along with Tank level ,Ttemperature and pressure feedback.
TYER MOUNTING MACHINES
- Sequence control of Tyre mounting is controlled using PLC based panels
ENGINE FIRING BED
- The Engine is tested as if it is mounted on the motor cycle for all its function ,This is done using PLC based panels along with Power supply instead of Battery for Startup.
BLISTER PACK
- Sequence and sizing control using PLC,Servo AC Dtive and Operator console (MMI)
CANDY WRAPING
- Sequence and sizing control using PLC,Servo AC Dtive and Operator console (MMI)
POUCH PACK
- Sequence and sizing control using PLC,Servo AC Dtive and Operator console (MMI)
POLYESTER CHIPS BATCH MIXING
- Sequence and batch process is controlled using PLC based panel .The process follows: polyster chips are taken from different hopper as per weight set and transferred to Mixer hopper for mixing different and transfeering to Moulding machine,were it is melted and trnafeered to Streching and sizing Oven for controlling uniform thickness of Poly film and it is winded in rolls.
SAFETY GLASS FURNACE ALONG THE PRESS AND TRANFER SYSTEM.
- Sequence and batch processing parameters like temperature is controlled and it is pressed with servo Press to give curve shape to glass,and quenched to make it Hard so that it breaks into pieces when accidents takes place.These touchen glasses is used in 4-wheelers.